
6.4.1 Have all tools and connectors handy.
6.4.2 Select the correct terminal for the wire and application.
6.4.3 Determine the correct wire length and cut the wire. Remember to allow enough
slack in the harness and wires at places where movement could occur. DOUBLE
CHECK YOUR CALCULATIONS.
6.4.4 Strip insulation away from wire. Only strip as much insulation off as necessary
for the type of terminal lug you are using.
Note: In the following step, make sure that the terminal is crimped with
proper die in the crimping tool. An improper crimp will not make a good
connection. DO NOT OVER-CRIMP.
6.4.5 Crimp the terminal onto the wire.
6.4.6 Connecting the wires and connectors throughout the harness is a simple process.
Make sure that each wire is properly routed and then attached.
6.4.7 When all the wires are attached, tighten the mounts and ties to secure the
harness permanently.
6.4.8 Attach both ECM connectors to the computer and both TAC Module connections
to the TAC Module. These connections are: the Accelerator pedal to the TAC Module
and the main harness to the TAC module. See Figures 6.1 & 6.2
BE VERY CAREFUL NOT TO BEND ANY PINS.
6.4.9 After all connections have been made throughout the harness, connect the
battery to the vehicle.
CAUTION: BE SURE THE IGNITION IS OFF WHEN YOU RECONNECT
THE BATTERY OR YOU WILL DAMAGE THE COMPUTER.
FIGURE 6.1 Accelerator Pedal FIGURE 6.2 TAC Module Connections
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